PA: Nextracker, BCI Steel Renovate Pittsburgh Steel Factory to Serve U.S. Utility-Scale Solar Market | Trade and Industry Development

PA: Nextracker, BCI Steel Renovate Pittsburgh Steel Factory to Serve U.S. Utility-Scale Solar Market

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Jun 29, 2022
This is Nextracker’s third new factory, adding to the company’s new Texas and Arizona factories announced in April and May, towards building 10 GW of annual domestic solar tracker capacity.

Nextracker LLC, the global market leader in utility-scale solar trackers, and BCI Steel, a Pittsburgh-based steel fabricator, announced the reopening of the historic Bethlehem steel manufacturing factory in nearby Leetsdale to produce solar tracker equipment for large-scale solar power plants.

The steel processing plant will incorporate both BCI Steel’s new and reshored equipment shipped to the U.S. from factories in Malaysia and Brazil. Solar tracker products produced at the factory will serve rapidly growing solar markets in Pennsylvania, Indiana, New York, and Ohio.

“BCI is proud to advance Pittsburgh’s legacy as the heart of America’s steel industry,” said Matt Carroll, CEO of BCI Steel. “This partnership with Nextracker showcases our steel fabrication and quality control technology and unlocks additional domestic solar capacity with our low-cost manufacturing.”

“U.S. Steel is pleased to supply steel that is mined, melted and made in America for Nextracker’s advanced solar tracker systems. We applaud Nextracker’s expansion of manufacturing in Pittsburgh and other locations in the U.S.” said Ken Jaycox, SVP and CCO at United States Steel Corporation. “Providing industry leading products for our customers utilizing advanced technology and fully optimized facilities is key to U. S. Steel’s Best for All® strategy.”

“This is an exceptional example of investment at the intersection of southwestern Pennsylvania’s legacy – and future – in manufacturing and energy,” said Pittsburgh Regional Alliance President Mark Anthony Thomas. “The Pittsburgh region – with its focus always on what’s next – is excited to have this opportunity to be a part of advancing the future of energy and the transition to net-zero carbon through transformative investments such as this.”

This is the third solar tracker fabrication line Nextracker has commissioned with a steel manufacturing partner in 2022 as part of its commitment to rebuilding America’s steel and solar supply chains. With additional capacity in Pittsburgh, Nextracker is building out 10 GW of “Made in America” manufacturing capacity — enough to power 7.5 million homes. Earlier this year, Nextracker opened a green steel tracker production line in Texas with JM Steel, and another dedicated steel production line in Arizona with Atkore. Under this reshoring initiative, Nextracker has already procured over 100,000 tons of U.S.-made steel so far this year, enough for approximately 5 GW of solar trackers. 

“BCI Steel’s Pittsburgh factory enables the quick-ship response times we need to meet booming demand from our customers in the Mid-Atlantic and Heartland regions,” said Dan Shugar, CEO and Founder of Nextracker. “This investment will increase the resilience of the U.S. solar supply chain and bring manufacturing jobs, equipment, and capacity back to America.” 

The newly reopened Pittsburgh factory is ideally situated with proximity to river and rail transport in a location steeped in manufacturing history. The factory lies on the same grounds where steel fabricators built materials for tank landing ships (LSTs) during WWII.

The dedication ceremony was attended by top dignitaries and leaders from some of the world’s largest clean energy companies, including the CEO of EDPR Sandhya Ganapathy and the Chief Operating Officer of Lightsource bp Ann Davies. 

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